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Busbar Punching and Shearing Machine

Busbar Punching and Shearing Machine

High-Precision CNC Busbar Punching and Shearing Machine Manufacturer

High-Precision CNC Busbar Punching and Shearing Machine Manufacturer

Fenghua CNC is a high-precision busbar punching and cutting machine manufacturer with over 10 years of experience in the R&D and manufacturing of busbar processing equipment.To meet the demand for automated, high-precision, and high-efficiency busbar processing, we provide busbar punching and cutting machines equipped with CNC systems and six-axis servo drive technology. These machines achieve fully automated busbar processing, helping electrical manufacturers reduce manual operations, improve processing efficiency and accuracy, and ensure consistency in batch production.

CNC Busbar Punching and Shearing Machine Series

The CNC busbar punching and cutting machine is a high-precision CNC busbar processing machine. Unlike traditional 3-in-1 busbar processing machines, this machine supports importing 2D/3D busbar drawings. Operators can input processing parameters through the computer control system to achieve fully automated processing from automatic clamping, automatic positioning, and automatic machining to automatic material output.

The machine can be used together with a CNC busbar bending machine to form a busbar punching, cutting, and bending production line. To meet different busbar processing requirements and production needs, Fenghua CNC provides CNC busbar punching and cutting machines with different functional configurations, allowing customers to select the suitable model according to their actual processing requirements.

How to Choose the Right CNC Busbar Punching and Shearing Machine?

The two CNC busbar punching and shearing machine models differ mainly in their core functional configurations, especially whether busbar embossing is supported. The parameter comparison below clearly shows the functional differences between the two models, helping you choose the most suitable machine based on your actual processing requirements.

Parameter

CJ-MX703

CJ-MX802

Hydraulic Cylinder Pressure

600 kN

600 kN

Tool Magazine

7 Punching Dies, 1 Shearing Die, 1 Embossing Die

8 Punching Dies, 1 Shearing Die

Cylinder Stroke Frequency

170-180 strokes/min

170-180 strokes/min

Number of Controlled Axes

6 Axes

6 Axes

Hole Pitch Accuracy

±0.2 mm

±0.2 mm

Round Hole Diameter Range

Ø4.3-35 mm

Ø4.3-35 mm

Maximum Processing Section

200 × 40 mm²

200 × 40 mm²

Max. X-Axis Positioning Speed

80 m/min

80 m/min

Max. X-Axis Travel

2000 mm

2000 mm

X-Axis Accuracy

0.20/500 mm

0.20/500 mm

Max. Y-Axis Positioning Speed

60 mm

60 mm

Max. Y-Axis Travel

1000 mm

1000 mm

Y-Axis Accuracy

0.20/500 mm

0.20/500 mm

Max. Z-Axis Travel

280 mm

280 mm

Cylinder Stroke

45 mm

45 mm

Maximum Busbar Size

6000 × 200 × 16 mm

6000 × 200 × 16 mm

Minimum Busbar Size

15 × 2 mm

15 × 2 mm

Total Power

20 kW

20 kW

Power Supply

380 V / 50 Hz

380 V / 50 Hz

Overall Dimensions

10500 × 2500 × 1760 mm

10500 × 2500 × 1760 mm

Notice: Our CNC busbar punching and cutting machines are equipped with a standard 380V three-phase power supply. Since voltage standards vary in different countries and regions, please consult with our technical engineers before placing an order to confirm whether the power supply voltage is compatible, ensuring the normal operation of the equipment.

Advantages of the 3-in-1 Busbar Processing Machine

Six-Axis Servo Fully Automatic Processing

Six-Axis Servo Fully Automatic Processing

The machine adopts six-axis servo drive technology to achieve automated control throughout the busbar processing process, including automatic clamping, feeding, positioning, processing, and unloading. All processing actions are centrally controlled by the CNC system, reducing manual operation and repeated positioning while improving processing efficiency and accuracy for batch production.
Siemens CNC Control System

Siemens CNC Control System

The machine is equipped with a German Siemens 808D CNC system, supporting coordinate programming and automatic generation of machining programs from CAD drawings. The user-friendly interface helps reduce programming and operation time, improves processing efficiency, and lowers the skill requirements for operators.
CAD/3D Intelligent Programming Software

CAD/3D Intelligent Programming Software

The software supports direct generation of machining programs from CAD and 3D drawings and includes functions such as machining simulation and 3D graphic display. By reducing manual data entry and programming operations, it helps minimize input errors, improve programming efficiency, and meet the requirements of complex busbar processing.
High-Efficiency Hydraulic Power System

High-Efficiency Hydraulic Power System

The machine adopts a dual-speed, dual-pressure hydraulic system with a maximum punching force of up to 600 kN, suitable for punching copper and aluminum busbars of different specifications. The system is equipped with intelligent oil temperature monitoring and automatic cooling, ensuring stable operation during long periods of continuous production and providing reliable power for high-speed, high-efficiency punching.

Applications of CNC Busbar Punching and Shearing Machines

CNC busbar punching and shearing machines are suitable for electrical manufacturers that require punching and shearing of copper and aluminum busbars. They are widely used in the following industries:

Why Choose Fenghua CNC

15+ Years of Busbar Equipment Manufacturing Experience

Fenghua CNC has specialized in the R&D and manufacturing of busbar processing equipment for more than 15 years. With extensive experience in the development, production, and application of 3-in-1 busbar processing machines, we provide mature and reliable equipment for electrical manufacturers worldwide.

In-House Factory · Strict Quality Control

Fenghua CNC operates its own manufacturing facility. From machine frames and punching, shearing, and bending units to final assembly and factory inspection, the entire production process is completed in-house. Every 3-in-1 busbar processing machine is fully tested before shipment to ensure stable operation and reliable production performance.

OEM / Customization · Special Die Solutions

Based on the customer’s busbar material, specifications, bending shapes, and processing requirements, Fenghua CNC provides suitable machine configurations and bending solutions. We support customized special bending dies, including one-step forming dies, bending dies with different radii, and other special-purpose tooling to meet various busbar bending requirements.

Exported to 30+ Countries · Full-Process Technical Support

Fenghua CNC equipment has been exported to more than 30 countries and regions. We understand the configuration and application requirements of different markets. From machine selection and solution confirmation to delivery, installation, commissioning, and operator training, we provide full-process technical support to help overseas customers put their equipment into production smoothly.

FAQs

CNC busbar punching and shearing machines are mainly used for punching and shearing copper and aluminum busbars. Different busbar sizes can be processed according to the machine’s processing capacity and configuration.

The CNC busbar punching and cutting machine mainly uses a CNC system and 6-axis servo drive technology to achieve automated control of the busbar processing process. It supports automatic feeding, positioning, processing, and material output. It is a fully automatic busbar processing machine suitable for large-scale production.

The 3-in-1 busbar processing machine integrates three processing functions: punching, cutting, and bending into one machine. It is a semi-automatic processing machine with a compact structure, making it suitable for small-batch busbar processing requirements.

Supported. With our self-developed CAD and CAW software programs, 2D and 3D drawings can be directly converted into machining programs. The software automatically calculates processing data and simulates the machining process, enabling fully automated punching and cutting of busbars.

The die magazine of the busbar punching and cutting machine adopts a single-row design. The CJ-MX703 is equipped with 7 punching stations, 1 cutting station, and 1 embossing station, providing punching, cutting, and embossing functions. The CJ-MX802 is equipped with 8 punching stations and 1 cutting stati

Fenghua CNC can provide suitable equipment configurations and customized solutions based on customers’ busbar materials, processing sizes, processing requirements, production requirements, and electrical standards.

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