CNC Busbar Chamfering Machine Manufacturer
Fenghua CNC is a professional CNC busbar chamfering machine manufacturer with over 10 years of experience in the R&D and manufacturing of busbar processing equipment.To meet the requirements for busbar end chamfering and milling of copper and aluminum busbars, our machines can remove sharp edges and burrs from busbar ends, improve edge conditions, and facilitate subsequent assembly and installation. Through automatic positioning, automatic tool changing, and automatic chamfering, the machines improve processing efficiency and chamfering accuracy, providing efficient and reliable busbar end processing solutions for electrical manufacturers.
CNC Busbar Chamfering Machine
The CNC busbar chamfering machine is a CNC milling machine specially designed for precision processing of copper and aluminum busbar ends and edges. It is also known as a busbar milling machine and is mainly used for automated milling of busbar end chamfers, arcs (R-angles), and special edge profiles.
The machine uses a CNC system to control tool movement. Operators only need to input busbar dimensions, chamfering angles, and processing parameters, and the machine can automatically complete workpiece positioning and tool path control, achieving high-precision and consistent busbar processing results.
CNC Busbar Chamfering Machine Technical Specifications
To determine whether a CNC busbar chamfering machine is suitable for your production requirements, key factors such as processing capacity, spindle specifications, and tooling configuration should be considered. The main technical specifications of the Fenghua CNC busbar chamfering machine are as follows:
Section | Parameter | Unit | NCXJ-200 |
Cutting Section | Spindle Speed | rpm | 4000 |
Motor Power | kW | 5.5 | |
Tool Holder Type | — | BT40 | |
Feed Section | X-Axis Travel | mm | 560 |
Y-Axis Travel | mm | 350 | |
Servo Motor Power | kW | 2 × 1.5 | |
Working Feed Speed | mm/min | 3000 | |
Other Parameters | Tool Diameter | mm | 70 |
Tool Magazine Capacity | tools | 6 | |
Minimum Busbar Length | mm | 160 | |
Maximum Busbar Size (W × T) | mm | 200 × 12 | |
Minimum Busbar Size (W × T) | mm | 30 × 3 | |
Machine Weight | kg | 1960 | |
Overall Dimensions (Including Feeding Rack) | mm | 3400 × 1600 × 2050 | |
Air Supply Pressure | MPa | 0.5–0.65 |
Note: Our CNC busbar chamfering machine is equipped with a standard 380V three-phase power supply. Since voltage standards vary by country and region, please consult our technical engineers before placing an order to confirm that the power supply voltage is compatible and ensure proper machine operation.
Advantages of the CNC Busbar Chamfering Machine
Automatic Positioning and Clamping for Consistent Processing
The CNC busbar chamfering machine is equipped with an automatic centering fixture that positions the busbar according to its dimensions. A dual-guide-rail reinforced clamping structure provides stable holding force, reducing processing errors caused by manual adjustment or busbar movement and ensuring consistent chamfering dimensions for every workpiece.
Multiple Processing Modes for Complex Busbar Applications
The CNC busbar chamfering machine supports up to 10 busbar end and edge processing modes, including chamfering, rounded corners (R corners), semicircular profiles, bevels, arcs, and other special-shaped contours, meeting different processing requirements for copper and aluminum busbars.
Automatic Tool Changing for Higher Efficiency
The machine adopts a standard BT40 tool holder and is equipped with an automatic tool magazine. It can automatically select and change the required tool according to different processing tasks, reducing manual operation and tool-changing time while improving continuous processing efficiency for batch production of busbars with different sizes and profiles.
High-Precision Servo Drive System for Long-Term Accuracy
The X and Y axes are driven by high-performance servo motors and servo drives for precise motion control. The transmission system uses high-precision HIWIN ball screws and linear guideways from Taiwan, ensuring smooth operation and accurate positioning while maintaining stable machining accuracy during long-term production.
CNC Busbar Chamfering Machine Processing Capabilities
The CNC busbar chamfering machine is equipped with a variety of cutting tools. Different tools can be selected according to busbar specifications and processing requirements to perform end chamfering, rounded corners (R corners), semicircular profiles, bevels, arcs, and other special-shaped contours, meeting various edge-processing requirements for copper and aluminum busbars.
Item | Tool Model | Quantity / Applicable Busbar Thickness |
Tool Holder | BT40-GA70 | 6 Sets |
Cutter Head | R6.5 × 70 | 1 Set (for 11–12 mm thick copper busbars) |
R5.5 × 70 | 1 Set (for 9–10 mm thick copper busbars) | |
R4.5 × 70 | 1 Set (for 7–8 mm thick copper busbars) | |
R3.5 × 70 | 1 Set (for 6 mm thick copper busbars) | |
R3 × 70 | 1 Set (for 5 mm thick copper busbars) | |
R2.5 × 70 | 1 Set (for 3–4 mm thick copper busbars) |
Notice: Our CNC busbar chamfering machines are equipped with a standard 380V three-phase power supply. Since voltage standards vary in different countries and regions, please consult with our technical engineers before placing an order to confirm whether the power supply voltage is compatible, ensuring the normal operation of the equipment..
Cutter head
CNC Busbar Chamfering Machine Applications
CNC busbar chamfering machines are suitable for electrical manufacturers that require end chamfering and radius machining of copper and aluminum busbars. They are widely used in the following industries:
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Why Choose Fenghua CNC
15+ Years of Busbar Equipment Manufacturing Experience
Fenghua CNC has specialized in the R&D and manufacturing of busbar processing equipment for more than 15 years. With extensive experience in the development, production, and application of 3-in-1 busbar processing machines, we provide mature and reliable equipment for electrical manufacturers worldwide.
In-House Factory · Strict Quality Control
Fenghua CNC operates its own manufacturing facility. From machine frames and punching, shearing, and bending units to final assembly and factory inspection, the entire production process is completed in-house. Every 3-in-1 busbar processing machine is fully tested before shipment to ensure stable operation and reliable production performance.
Processing Solutions · Professional Customization Support
Based on the customer’s busbar material, specifications, chamfer shape, and processing requirements, we provide suitable tool configurations and machining solutions. For special chamfering, R-corner, and irregular edge processing requirements, customized technical solutions are available to meet different busbar end-processing needs.
Exported to 30+ Countries · Full-Process Technical Support
Fenghua CNC equipment has been exported to more than 30 countries and regions. We understand the configuration and application requirements of different markets. From machine selection and solution confirmation to delivery, installation, commissioning, and operator training, we provide full-process technical support to help overseas customers put their equipment into production smoothly.
FAQs
A CNC busbar chamfering machine is mainly used for chamfering and edge milling of copper and aluminum busbar ends and edges. It can perform chamfering, rounded corners (R corners), semicircular profiles, bevels, arcs, and some special-shaped contour machining.
The machine is mainly suitable for copper and aluminum busbars. Suitable cutting tools and processing parameters can be configured according to different busbar materials, specifications, and machining requirements.
No. The machine is equipped with an automatic tool-changing system that can automatically select the required tool according to the programmed machining process, reducing manual tool changes and improving continuous processing efficiency for busbars of different specifications.
Yes. For special chamfering, R-corner, and irregular contour machining requirements, customers can provide busbar drawings and processing specifications. Fenghua CNC can then provide suitable tool configurations and customized machining solutions based on the actual process requirements.
Operators set the required parameters according to the busbar specifications and processing requirements. The CNC system then controls workpiece positioning and tool movement to automatically complete the programmed chamfering or edge-milling operations.
Yes. Fenghua CNC provides installation, commissioning, and operator training support to help customers become familiar with machine operation, parameter settings, and routine use, ensuring smooth installation and production startup.
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