503 3-in-1 Busbar Processing Machine

Fenghua Busbar Machining Machine Product Description:

The BSSK-503 busbar processing machine features three units: punching, shearing, and bending. Each unit's working stroke can be easily adjusted to reduce processing time and enhance production efficiency. The bending unit is controlled by a Siemens PLC system, primarily designed for processing copper and aluminum busbars of various specifications. By selecting the appropriate processing unit, users can conveniently and quickly perform shearing, punching (round or elongated holes), flattening, vertical bending, and embossing on copper and aluminum bars. Through more

The die can also be used to complete the special processing such as flattening, twisting, pressing cable joint, U-shaped bending, etc.

main features ：

1. The cutting unit employs a universal shear-and-shear mechanism, producing flat cuts without chamfering or burrs, resulting in an aesthetically pleasing appearance and zero waste during the process. The crossbeam is reinforced with a thickened hydraulic cylinder to ensure a higher cutting capacity.

The bit does not work overload, and the machine stability is improved perfectly.                          

2. The punching unit employs a toothed four-or six-position integral rotary table, ensuring absolute alignment between the upper and lower dies, thereby improving die concentricity and extending service life. The toothed structure of the rotary table provides excellent visibility and high strength. The punching station is equipped with a mechanical bidirectional positioning device, eliminating the need for operators to mark crosshairs or create sample punches at required positions on copper or aluminum strips during operation, significantly reducing labor time and enhancing efficiency. Workers no longer need to frequently replace dies, resulting in substantially reduced physical strain, more convenient and faster operation, and production efficiency markedly surpassing traditional punching units. The rotary table of the punching unit is manufactured from integral cast iron, utilizing material

Solid and reliable.

The thickened crossbeam is cut cleanly and efficiently, greatly improving the stability of the machine.

3. The bending unit features an independent working platform, allowing three processing units to operate simultaneously without interference. The open design facilitates easy handling of copper busbars during bending and unloading, while the angle is clearly visible for effortless operation. By changing molds, both flat and vertical bends can be achieved. The bending angle is controlled by an imported Siemens PLC CNC system. Operators can directly input the busbar thickness and angle on the CNC touchscreen, or specify height and side dimensions for custom workpieces (e.g., Z-bend). The bending accuracy is ±1°, with processed data stored in the system for reuse, ensuring consistent angle precision. Additionally, the machine cabinet

The system incorporates 9 Schneider relays internally to protect against contact damage, significantly enhancing overall reliability.

Service life

This reduces maintenance and production downtime caused by system contact damage